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How to Manufacture Private Label Cotton Tissues: A 7-Step OEM Guide

by LittleCotton 29 Jan 2026 0 comentários

Launching your own brand of hygiene products is one of the most profitable moves a retailer or distributor can make in 2026. By shifting from reselling generic brands to creating a Private Label, you control the pricing, build brand equity, and secure higher margins.

However, many buyers hesitate because the manufacturing process seems complex.

At Little Cotton, we have simplified the OEM (Original Equipment Manufacturer) journey into a streamlined 7-Step Process. As an integrated industry and trade enterprise, we handle everything from R&D to final delivery, helping you go from concept to shelf in as little as 30 days.

The 7-Step OEM Process

Follow this roadmap to launch your brand successfully.

Step 1: Requirement Analysis

Everything starts with your vision. You tell us your target market (e.g., Premium Facial Towel for Saudi Arabia or Economy Baby Wipe for Philippines). We help you define the specifications:

  • Material: 100% Cotton or Viscose blend?

  • GSM: 45gsm (Economy) or 60gsm (Premium)?

  • Pattern: Plain, Pearl, or Mesh texture?

  • Size: Standard 20x20cm or custom?

Step 2: Rapid Sampling

We do not ask you to guess. Within 48 hours, our lab prepares physical samples based on your specs. We send you a Sample Kit containing the fabric feel and packaging mockups so you can verify the quality before spending a dollar on mass production.

Step 3: Packaging Design

You do not need to hire an expensive design agency. Our in-house design team specializes in hygiene packaging. Whether you need a minimalist Nordic look or a luxury style with Arabic calligraphy, we create compliant, shelf-ready artwork for your approval.

Step 4: Order Confirmation & Deposit

Once the sample and design are approved, we sign a formal contract. A standard deposit (typically 30%) initiates the raw material procurement.

Step 5: Mass Production

This is where our factory power shines. Your order enters our Medical-Grade Clean Room.

  • Spunlace Formation: Fibers are hydroentangled.

  • Cutting & Folding: Automated machines cut to precision.

  • Sterilization: Products undergo high-temperature or UV sterilization.

  • Capacity: With 50+ lines, we can produce a 40HQ container of goods in just 15-20 days.

Step 6: Strict Quality Control (QC)

Before packaging, our QC team inspects the batch. We check for:

  • Microbial levels: Ensuring safety for sensitive skin.

  • Absorbency: verifying liquid retention speed.

  • Visual defects: Ensuring zero lint or stains.

    We provide you with a detailed QC Report and photos/videos of your goods on the line.

Step 7: Global Logistics

We handle the export documentation. Whether you choose FOB (we load onto the ship) or DDP (we deliver to your door), our logistics team ensures smooth customs clearance and timely departure.

Timeline: How Long Does It Take?

We know speed is money. Here is the estimated timeline for a typical OEM order.

Stage Estimated Time Notes
Design & Sampling 3 - 5 Days Depends on how fast you approve the artwork.
Production (First Order) 20 - 25 Days Includes time for making new printing cylinders/molds.
Production (Repeat Order) 10 - 15 Days Much faster as molds are ready.
Shipping 15 - 35 Days Depends on destination (e.g., 15 days to Dubai, 30 days to LA).
Total Lead Time ~45 - 60 Days From idea to arrival at your warehouse.

Frequently Asked Questions (FAQ)

Here are the most common questions about our Private Label services.

Q1: What is the Minimum Order Quantity (MOQ) for Private Label?

For custom packaging, the MOQ is typically 10,000 to 20,000 packs, depending on the bag size. This is because the packaging printing factories have minimum run requirements. However, we can split this packaging stock across multiple smaller production runs to help with your cash flow.

Q2: Do you charge for packaging design?

No. For our OEM partners, packaging design services are free. Our designers will work with you until you are 100% satisfied with the look.

Q3: Can I mix different SKUs in one container?

Yes! We encourage this. You can mix Cotton Tissues, Disposable Underwear, and Cotton Pads in a single 40HQ container to maximize your shipping value and test different products in your market.

Q4: Do you offer eco-friendly packaging options?

Absolutely. We offer 100% Biodegradable Bags (PLA+PBAT) and recycled paper boxes for brands focusing on sustainability. This is a huge selling point in 2026.

Conclusion

Creating your own brand does not have to be difficult. You focus on marketing and sales; Little Cotton handles the manufacturing and logistics.

By partnering with an Integrated Manufacturer, you get factory-direct pricing, faster lead times, and the peace of mind that comes with medical-grade quality.

Ready to start Step 1?

Contact us today to request your Free OEM Consultation and let us build your brand together.

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